The differences between storage carousels and shuttles

Making the right choice

When you are considering automated storage solutions, an important decision is whether to opt for storage carousels or shuttles. So, what are the main features of each that could help you make the right choice?

storage carousels and shuttles

Let’s start with those things they have in common. Both systems are ergonomically designed, and the way in which they operate eliminates a lot of the movement needed to retrieve goods from static shelving systems. There’s no bending down or reaching up high, and no ladders to climb. Stored goods are presented at worktop level, so helping operators to avoid back injuries and more.

Another shared feature is that clever design allows you to make the most of available space. Both carousels and shuttles can be tall, meaning you are able to use space that is normally out of reach while saving on the floor space required.

When it comes to differences, the key one is arguably the size of the goods that can be stored in each. Carousels are perfect for storing small- to medium-sized goods – think items or containers around the size of a shoebox – whereas shuttles cope well with medium- to large-sized commodities.

If you’re looking to store items including electrical components, pharmaceuticals, vehicle service spares or finished goods for picking and packing, then a carousel is likely to be best. However, if you’re storing big boxes, large jigs and motors, or materials in bulk, then a shuttle may be more appropriate.

Operationally, when a part is requested from a storage carousel all the shelves rotate until the relevant one is in position. With a shuttle, however, a central lift system means that a single tray, or shelf, at a time is selected and presented to the operator. This allows heavier items to be handled with ease.

A further benefit is tied in with the security features available in storage shuttles. Because of the way they work, it’s possible to restrict access to certain trays. That means if you have especially valuable or fragile goods to store, you can better protect them.

The operation of either a carousel or shuttle can be enhanced by the use of appropriate software, which can do anything from identifying empty spaces to fully automating your stock control, including expiry dates and batch management.

Whichever you choose, carousel or shuttle, you can be sure to save time, reduce the potential of workers suffering injuries, and improve stock management. This all combines to help ensure you get a great return on your investment. Your storage system will pay for itself in short order. Ultimately, the decision as to whether to opt for a storage carousel or shuttle will depend on a range of factors; in addition to those mentioned above, there is the layout of your premises and your budget to take into account. To explore your options and come to the right decision, get in touch. We can offer expert information and advice, meaning you make the right choice first time.

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